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Stray Dog's Touringrom Build

48K views 49 replies 18 participants last post by  StrayDog  
#1 · (Edited)
Hi, I thought it's about time I started my own build thread.
My main plans are to make my bike touring friendly
As I plan to do some distance rides next year.

I've got the bike in bits at the moment, and started on some of the mods.
Hopefully I'll get some pics up soon

Mods

(1) Replace tyres with Metzeler ME7 Teen 130/70/12 Front and Rear............... DONE
(2) Change fork oil for heavier oil.............................................................. DONE
(3) Make and fit spring Preload spacers...................................................... DONE
(4) Tyga Instrument screen...................................................not doing. see # 14
(5) Make handlebar risers, and fit Renthal alloy bars.......................................DONE
(6) Airbox mod....................................................................................... DONE
(7) Make and fit low exhaust system (Going to try and mod Tyga pipes) ...........DONE
(8) Change out seat foam and recover....................................................... DONE
(9) Engine sprocket change...(tried 14t but too low, may fit +1 rear)...........See # 17
(10)Tail light relocation...........................(Changed to extra light fitted).........DONE
(11)Make and fit throwover bag supports. Rear rack and top box already fitted...DONE
(12)Change out horn for Car horn...............................................................DONE
(13)Raise front fender to clear 130 tyre......................................................DONE
(14) Fit MRA D/B screen..........................................................................DONE
(15) Make rear shock preload spacer as temp fix..........................................DONE
(16) Fit second tail/brake light under topbox...............................................DONE
(17) Fit 35t Tyga rear sprocket................................................................DONE
(18) Paint wheels RED.............................................................................DONE
(19) Upgrade front fork springs with Race-Tech .70kg...................................DONE

Collection day.


Dog
 
#4 · (Edited)
Hey Johnyaddy, got to agree about the seat,
but the list is just in sort of "Front to Back" not priority.

Bit of a damp old day today, so been making up the fork preload spacers.

Top right of the pic


One leg spacer installed.


It gives me about a 15mm preload on the forks.
My forks sag around 26mm with my weight on it
So hopefully the 15mm will give me enough lift.
I can't take credit for this mod. It's all down to Brian S on the "Other forum"

I also made up the Handle bar risers, but fugged them up.
Drilled them 8mm clearance, rather than 8mm tapping size
So poss have another go tomorrow
Dog
 
#7 ·
Did the airbox mod today.
Just to finish off the intake nicely I made up an alloy bellmouth.
(Not my idea, thanks to Brian S again)





I also fitted the Metz ME7 tyres.
130/70/12 front and rear.
I did have to lift the front fender slightly to clear the bigger tyre.





Dog
 
#8 ·
Looking good! Like those tires. I'm trying to decide if I'll follow the herd and put on some Michelin Power Pures, or find something else. I kind of like some of the chunkier tread patterns I've seen, but don't know how they'll perform. I deal with pretty rough roads and frequently puddles from sudden rain showers, so I have to pay a little attention to how the tires function, as opposed to just picking what I think looks cool.
 
#9 ·
Ok today I thought I would pull the seat apart.
See what I could fug up...
OMG is that foam hard, no wonder it's uncomfortable





I think the best and easiest option would be to cut out part of the foam and replace with something softer.
But I want something a bit more comfy on long rides.
So I dismantled one of my old scooter seats to get the foam
Then cut and reshaped it to fit the Grom seat pan.



I covered it with the old scooter seat cover.
I will replace it with something better if it works ok



Fitted to the bike, just got to wait for it to stop fugin raining to give it a test.
In the garage it certainly feels better.....Watch this space. :playful:




In case your wondering, no I aint finished the exhaust yet.

Dog
 
#10 · (Edited)
Got another couple of things ticked off my list today.

Made up the Throwover supports.
Ok they my look overkill, but they serve 2 purposes.
One to hold the bags.
Second to give extra support to the rear rack.
I'm not leaving them on the bike permanently, only fit the for my hol's
It's only a couple of bolts to remove them anyway










Second job of the day was to fit the MRA Screen I bought a couple of weeks ago.
I originally planed to fit a Tyga instrument screen,
but when I see the MRA one I just had to have it.
The Tyga screen didn't go to waste, I donated it to my wife's bike.....Generous hu ??






Dog
 
#33 · (Edited)
Great design and fabrication! I have access to a cnc router that can cut wood, about 1/4 inch aluminum (haven't tried, but we were told that), and plastics. No access to a welder. If I wasn't going to use metal, do you think lexan plastic would work in the same geometry as your setup? I am wondering if it would wobble in the wind. Thanks!
 
#11 ·
I so need a set of these, been using mine for 200 mile journey each way to work using soft panniers. Been really nervous about scratching he panels so a set of these would be ideal.

Think I'll have to ask my brother to make a set for me.

Top job!

 
#16 · (Edited)
Been a glorious week here so managed to get out and put a few hundred miles on the Grom.

I started off with the 14t front sproket.
It's fine for running around but get's a bit buzzy on a long trip.
So now gone back to a 15t front.
I may look out for a +1 rear, which should be a happy medium.

The second thing that came to light on these shitty French lanes.
With all the potholes the rear suspension kept bottoming out.

Had a look around for a better rear shock.
I couldn't get my budget to run to an Ohlins shock
The YSS looks OK, but Euro dealer is out of stock at the mo.
So for a temp solution I decided to make up a spacer to preload the spring a bit.

Taking the shock to bits was the easy part.


Made the spacer 12mm, which seemed a sensible place to start.



Getting the whole lot back together was a bitch, but finally done it.



Refitted it and the results were great.
No more bottoming out over every dimple and pebble.




So any Lardys looking for a cheap fix, this'll do it.

Dog
 
#17 · (Edited)
Ok so me and Mrs took another trip out today.
Went to Oradore Sur Glan
http://en.wikipedia.org/wiki/Oradour-sur-Glane
Clocked about 150miles or so.
Wanted to give the rear shock mod a good testing



Seemed the 12mm rear shock preload was a bit of overkill.
Didn't bottom out, but gave a really harsh ride.
So when we got back decided to cut it down to 8mm.
I'll try that a bit later see if it's any better.





Dog
 
#19 ·
Yea made up a couple of strong backs with angle iron and some 8mm studding.
Must admit to it being a bit of a c**t to do.
Taking it apart as standard was OK,
but compressing it with the extra shim was a real shit !!!

Don't go to 12mm though, it don't need it and is a really harsh ride
I'll post back how the 8mm works later.

Pappy Dog
 
#26 · (Edited)
pics of your compression setup..

As promised, well BR I did say don't expect a fantastic setup......
It was only knocked up to do the job.
The top piece of metal was slotted to allow it to go over the center shaft.
Doesn't show up well in the pic

Scrap bin spring compressor:
Ok it's not a Grom shock, but ya get the idea.

O

Dog
 
#22 ·
Looking good, Dog. I like what you have done so far. I like riding long distance as well. Only thing different from you is that my grom is still stock. But for the riding I do, it's good enough for me. Specially because of the fuel economy. I'll be riding just over 400 miles in a day. And around 1000 miles in 3 days. I might look into doing similar mods once I feel like I'm ready to cross the US. Subscribed!

Sent from my SCH-I435 using HondaGrom.net mobile app
 
#27 ·
I completed my trip! Are you planning on riding longer distance per day on your Grom with your suspension setup or are you mainly concerned about comfort for your current achievement?

Sent from my SCH-I435 using HondaGrom.net mobile app
 
#29 ·
Update on my build.
It's been chucking it down with rain for the last week.
So decided to do a few bits to my Grom.

First was to fit an extra tail/brake light.
I did this because with all my luggage on the standard light was a bit obscured.
So for safety and legal reasons I fitted this:



Second job was fit the Tyga 35t rear sprocket.
I tried the 14t front, and although it was great around town it got a bit "buzzy" on a long trip.
Hopefully the extra tooth on the rear will still get me to the red line.
I certainly cant with stock gearing
But can easily with the 14t:





Last job, if you hadn't already noticed...
I painted my wheels Red.
No reason, just thought it looked nice.





Just waiting for my Race-Tech springs to arrive, then I think I'm done.

Dog