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Discussion Starter · #1 · (Edited)
For those of you that have been on the forum from the beginning you are aware of my testing of performance parts on the MSX. I have tried many combinations of throttle bodies, cams, big bore kits, ECUs etc... Which now are in a pile collecting dust. With the first kit i didn't have good results, which i posted and gained a lot of attention. Ill admit i wasn't too happy, but Reggy later contacted me and replaced the parts for free that were defective. Because at the time there were no options on the market for tuning the AF mixture, the results were marginal. Last winter while Reggy was here in Europe he stopped by and we installed some new parts on my bike and he provided me with a programmer for the original fuel tuner yuminashi had developed. Afterward i couldn't seem to get the fueling quite right with the temperature and elevation here. I then started providing feedback and assisting with some R&D. At that point Yuminashi went back to the drawing board and began working on its current kit. In the meantime i got a Bazzaz and was able to get some fairly decent results with the crower cam, but i wanted what most everyone wants, a kit that just works. About two weeks ago i received the new 160cc kit, complete with fuel tuner and everything. Its been a long time coming, but i think we now have a great tuning kit for the grom/msx. I am happy to say i am now, finally satisfied with the results of countless hours of work.

I started with a reasonable goal which was to reach around 14hp from my MSX that i bought last year on may 4th 2013. This goal was based upon the yx150 i had making 15hp. Since then I've had the engine apart so many times i lost count. During the last dyno run i hit 12.7bhp, not too shabby, but i knew there was more to be had. During that run my setup was with the 150cc bore, 1st gen yuminashi cam, stock exhaust with faddybike header, 25 tooth 4th gear and stock sprockets.

Today i went to the dyno with my laptop and a buddy to help me. After about 3 hours (i don't have a data logger) of working on the fueling i finally have a pretty decent map that works well. Its not perfect, but pretty close to. My main concern is making sure im not too lean anywhere. I got the map so the bike runs between 12.4:1 and 13.4:1, but in most areas its around 12.7:1 to 13.1:1. Its interesting that in a few specific places it was running either really lean or way rich. Maybe it has something to do with gas backwaves or resonant frequencies within the intake runner or reversion in the exhaust. At any rate its pretty decent and safely drivable without fear of running too hot. I believe oil engine oil temps stayed between 170~180 degrees so it looks like an ok operating temperature.

My current engine setup:
Yuminashi 160cc big bore kit
Stand-alone ECU
New yuminashi cam
Big bore injector
Longer valves and dual valve springs
33 tooth rear sprocket, stock front
25 tooth fourth gear(inside transmission)
Yoshimura RS9 full exhaust system
k&N r1100 air filter
Stock throttle body
Stiffer clutch springs

During tuning i really pushed the engine hard and i was a bit nervous revving to 12000rpm, but it held up fine. The stiffer clutch springs are also great. I am getting absolutely 0 clutch slippage. This alone is a great upgrade.

I was really shocked to see the engine make 16.9PS (16.7bhp), i was definitely was not expecting that. It also made 10.10ft lbs of torque. This is a huge improvement over my first run.

The black line is the run in january, the red is todays result in metric horsepower, but it is pretty close to the same as HP. Keep in mind i had a stock 34 tooth sprocket on with the first line and 33 with the red.

Text Line Diagram Parallel Design


Torque comparison in Newton meters
Text Line Design Parallel Paper


The bottom line is I'm really happy with it so far. While the crower cam was ok i was not really happy about the valve noise. Im looking forward to putting some miles on to see how the durability is now. I also don't recommend lightening the flywheel and oil spinner. With a higher lift and duration cam it also doesn't idle quite as smoothly, its not too bad, but keeping the mass on the crank should allow the engine to idle better.

Ill have the fuel map file available soon for the stand alone ECU, so please feel free to use it and improve upon it. I tried to interpolate the whole map, but it ended up being way off. Like i said its not perfect as one can see the curves are not completely without chop, but it got me close in all areas and is quite useable.

If you purchase a kit please provide Yuminashi with feedback so they can continue to improve on what is a promising product.

Thanks for reading and once the rain stops ill get my top speed and road riding impressions posted. I did ride in the parking lot before i left the motorcycle dealership and it was really easy to pull a wheelie without using the clutch.



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Ok so a solution would be a brand new cam (not reground) for the bike so that it will eliminate valve noise plus allow for the lightened flywheel and oil spinner spinner (without idle issues)
I think Big Chris was having problems with the idle with the lightened flywheel and oil spinner also, so in my build I will leave those two items stock instead of installing the lighten flywheel/oil spinner.

Thanks for the update Sankeibf
 

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Discussion Starter · #6 · (Edited)
There is not going to be a perfect cam that works great throughout the whole rpm range, because the lobes are fixed. This is why a high lift longer duration cam works well at giving extra power where it will give good performance in a certain rpm range. I want it to make the most power where i spend most of the time in the upper rpm range. Manufacturers usually sell their bikes with fairly mild cams so they idle well and cruise nicely, but they sacrifice top end power and throttle response. The only way to have both is to have a way to vary valve timing, not just ignition timing. This requires a much more sophisticated and expensive valve train system than what is on the grom/msx. Basically you need to decide what you like best. The crower cam feels like it favors torque in the mid end of rpms. The Yuminashi pulls better from mid to top. It really is up to you which you prefer. For racing and riding twisty roads the Yuminashi may be preferable. If you like to stunt and want a bit more torque on the bottom and mid range the crower may be better for pulling wheelies.


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Very nice results. Looks like it will be fun with that powerband. What kinda torque does the Grom make stock?

What are your final thoughts on the ecu and tuning software? Does this now allow complete adjustability at all loads? Do any changes to the timing on your map? I am in line for the 170cc kit that Brian makes and will be pulling the trigger on a tuner soon.





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Discussion Starter · #8 · (Edited)
Very nice results. Looks like it will be fun with that powerband. What kinda torque does the Grom make stock?

What are your final thoughts on the ecu and tuning software? Does this now allow complete adjustability at all loads? Do any changes to the timing on your map? I am in line for the 170cc kit that Brian makes and will be pulling the trigger on a tuner soon.





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Yes, you can adjust the tuning at all loads. I left the timing at what Yuminashi programmed into the stand alone ECU. He said they found the sweet spot during tuning and i believe he's right. The only thing i changed was to advanced the ignition at around idle a few degrees. I lightened my flywheel and oil spinner, but only 300 grams so that is probably why it idles a bit better at that setting. The only advantage is a slight gain in throttle response by lightening the flywheel.

I haven't tested it, but i see no reason why all the yuminashi parts wouldn't work well with Brians 170cc bore kit since its only 10cc more. The fueling might be slightly different, but the cam, valves, ECU, injector and of course clutch springs should work well.

Honda claims 10hp and 8 ft lbs of torque stock.


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Yes, you can adjust the tuning at all loads. I left the timing at what Yuminashi programmed into the stand alone ECU. He said they found the sweet spot during tuning and i believe he's right. The only thing i changed was to advanced the ignition at around idle a few degrees. I lightened my flywheel and oil spinner, but only 300 grams so that is probably why it idles a bit better at that setting. The only advantage is a slight gain in throttle response by lightening the flywheel.

I haven't tested it, but i see no reason why all the yuminashi parts wouldn't work well with Brians 170cc bore kit since its only 10cc more. The fueling might be slightly different, but the cam, valves, ECU, injector and of course clutch springs should work well.

Honda claims 10hp and 8 ft lbs of torque stock.


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Did my dyno on my all stock grom in San Jose Calif Thursday May 8, temp was about 60 degrees and Humidity was 55% and yes it was close to 10 hp and 8 torque. Dyno was done on a Mustangdyne


clip of the dyno run, just click in pic to run video. The owner of the shop Evolution in Santa Clara was originally from England.
 

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Discussion Starter · #12 · (Edited)
your graph seems still can go up. you got rpm cut?

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In mode 2 its 12k and mode 1, 10.5k I had it in mode 2 so the guy running the dyno let off at that RPM, but it would have kept climbing. I made it pretty rich above 10500 on the very top to make sure its safe. At 12k the engine is screaming and i didn't want to grenade the engine by pushing it too hard.


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Did my dyno on my all stock grom in San Jose Calif Thursday May 8, temp was about 60 degrees and Humidity was 55% and yes it was close to 10 hp and 8 torque. Dyno was done on a Mustangdyne


clip of the dyno run, just click in pic to run video. The owner of the shop Evolution in Santa Clara was originally from England.
looks like almost 9hp, not 10
 

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Nice work Snakebf!

Glad to see that you are pleased with the result from our new 160 Ultimate Kit, and we continue developing on both aspects, performance and reliability.

Concerning making the flywheel and oil spinner lighter will result in less top speed, and indeed harder to make it iddle nicely.

Below you see the picture like it is shown on the website, and just a small update about this picture that if you order the set you will get also additional a special high lift retainer set with 4 special cotter valves ,not shown on the picture, but it's included in the set...



People who want to take a look in to the owners manual from the kit can download this PDF file: http://www.yuminashi.com/storage/eng...t MSX125.pdf
 
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