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Discussion Starter · #1 · (Edited)
A word of warning - my big end has just blown after 20,500 miles (of which 3,000ish were with a 155kit [piston less than 10% heavier], but back to stock for last 1,000 miles). Now looking at having to get a complete new crank and rod. As I've done all my own servicing (with the help of the offical Grom Service Manual), Honda might very well refuse to honour the warranty. The bike has been ridden gently, with a +1 front cog to keep the revs down. It has always been warmed before riding, and I only very rarely enter the rid line. I have never hit the rev limiter, and it has never had the rev limited bypassed.

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This failure may be worth watching in case more people start having problems if more of us reach higher mileages, or more tuning work is done.


UPDATE: Another bike has just blown its bigend bearing after just 1,600 miles - 1,000 miles after having a 143cc takegawa kit fitted. This does not bode well for the built quality of this crank. For example, most oil-cooled Suzukis (e.g. Bandit) engines can easily handle 20-30% capacity increases without shedding their big end bearings every 5 minutes.

UPDATE (AGAIN): It seems on further investigation it wasn't a blown big end bearing, it was his Takegawa 143cc kit - the piston has seized so badly that it had ended up VERY loose and slappy. The noise was so bad that it sounded as bad as a blown big end bearing.
 

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Discussion Starter · #4 ·
only if it actually caused the problem, and I don't think a piston weighing less than 10% more than stock is likely to cause that issue. After all, plenty seem to be fitting large pistons and revving well past the stock limiter without problems. With the larger piston I didn't even rev near the red line. I suspect it was just a crap bearing. I had a kawasaki that shed both rear wheel bearings after 20k, yet all the others were still fine after 35k, no play at all.
 

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It is a single data point. I wouldn't be too worried about it unless there are a bunch more cases. There are thousands of these bikes on the road around the world. Time will tell if this is an anomalous event or not.


Sent from Docking Bay 327
 

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Right put a bigger piston in any veh drop the low end and see if any manuf is going to warranty it, lol

From my secret cel phone the NSA doesn't track !
 

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Discussion Starter · #16 ·
The bbk wasn't working well, it was a cheap nasty thing from Faddybike Germany. I've got a post on it else where in the 'Performance' section. Wrong piston crown shape, and fuelling issues.
 

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Were all of the miles put on the bike in very cold weather. I know things break but what oil were you using and did the rest of the engine show much wear. Hope you get her back on the road soon.My Bike turned 2000 miles today. Take care

Thanks
 

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Discussion Starter · #19 ·
not intentionally. Could have hit it with a missed change, but that's it.
 
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